Do not hone oversize or it will be necessary to resize the cylinder. See fault code chart on page 8. . If the oil is not changed regularly, these foreign particles can cause increased friction and an abrasive action, which shortens the life of the engine. Refer to a marine battery manufacturer or dealer for specific information. Install the transom brackets to the tilt brackets.
The cylinder will show the most wear in the ring travel area Figure 75 1. Fire or explosion can cause severe burns or death. Torque flywheel nut to 60 ft. Remove four screws Figure 29A and B , two from front and two from rear of blower housing as shown. Using feeler gauges Figure 101 , check valve clearance. Upon beeper activation, it is recommended to reduce power if applicable , head immediately to shore, and charge the battery pack.
Flush out all reaming chips. Leaded gasoline may be used if unleaded is not available. Inspect the sliding clutch and spring. Replace switch if test results are not as shown above. If this is done accurately, the stock oversize rings and pistons will fit correctly, maintaining proper clearances.
A fire or explosion may occur. Grasp choke plate 7 6 out metering holes or passages. Install fuel pump and connect fuel lines. Remove the drive shaft housing plug. When assembling contactor to lower cowl, torque screws to 60 in.
Remove valve cover and gasket. If any gear is worn or damaged replace all gears as a set. The use of multi-viscosity oils, 10W-30 etc. Test the following components in the order shown. Traumatic amputation or severe laceration can result.
Install the shaft, spring and sliding clutch to the tool. The cylinder will show the most wear in the ring travel area Figure 75 . Air flowing from exhaust system indicates air is leaking past exhaust valve and seat. Lay starter housing on workbench. Attach Red meter test lead 1 to to contactor post 3. Remove piston rings using Piston Ring Expander 19340 as shown Figure 66. Install blower housing Figure 115.
Oversize piston pins are available for some models. Remove the starter rope from the shroud. Blue wire 6 to reverse solenoid. You can be blinded or severely injured. The use of replacement parts, which are not of equivalent quality, may damage the engine. Insert old rings Figure 68 down into the cylinder. If the cylinder bore is more than.
Insert the piston pin from the piston pin lock side of the piston pin bore until the pin stops against the shoulder. Proper care will significantly improve the battery life. A fully charged battery pack will be 48 to 52 volts. A spark miss will be noticeable in the window of the tester. Be sure that cylinder and hone are Fig.
Remove all old gaskets, seals and sealing material. Figure 72 shows wear points to be checked on crankshaft. Run engine for 5 minutes, allowing engine to reach operating temperature. Compress the piston rings with Ring Compressor 19230 Figure 84. Rotate choke shaft until lever is as shown.