Remove the cam chain tensioner sealing bolt. Return Spring Brake Cable Brake Arm Brake Arm Install the brake arm return spring. Install the brake arm pin. Remove the oil filter screen cap and clean the oil filter screen with compressed air. Warpage Cylinder Cylindricity True roundness Top Ring-toclearance Second Top Ring end gap Second Piston, piston ring Oil side rail Piston O.
Remove two screws inside the handlebar rear cover and remove the handlebar rear cover. Dwonload Service Repair Manual for Kymco Super 8 50 This highly detailed digital repair manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your Kymco Super 8 50. Special Clutch Spring Compressor Clutch Spring Compressor Remove the seal collar. With the switch to the Super 8X for 2016, the Canadian market also got both sizes of motor. Install the crankshaft into the left crankcase. Remove the two mounting bolts to remove the ignition switch decorative ring and holder. Connect the auto bystarter yellow wire to the positive + terminal of a battery and green wire to the negative - terminal.
Hold the clutch outer with the universal holder. Slightly accelerate several times to make sure that the idle speed is within the specified range. Ö2-3 Auto Bystarter Wire Auto Bystarter Loosen the drain screw and drain the fuel from the float chamber. Fuel Tube Connect the auto bystarter wire connector. Torque: Exhaust muffler joint lock nut: 1. Use genuine parts and lubricants.
Measure the cam lobe height. If white smoke is found, it means that the piston rings are worn, stuck or broken. The switch is normal if there is continuity. Torques: Exhaust muffler lock bolt: 3. Support the motorcycle with a floor jack. Install the oil drain bolt. Drive a new bottom cone race into place with a proper driver.
Inspect the return spring for weakness or damage. Turn the throttle stop screw to obtain the specified idle speed. Replace it with a new one Confirm according to the specified capacity. Check for continuity between the wire terminals. Generator Wire Rubber Sleeve Stator Install the A.
Install the throttle cable set plate and tighten the two screws. Remove the valve rocker arms. Check for continuity between the starter relay A and B terminals. Remove any oil or grease from them to minimize the slipping of drive belt and drive pulley. Special Valve Spring Compressor Valve Spring Compressor Attachment Remove carbon deposits from the combustion chamber.
Disconnect the taillight wire connector Remove the erar fender. Drive belt width Clutch lining thickness Clutch outer I. Open the battery cover and remove the battery by removing the bolt and band. Compressed Air Compressed Air Install the accelerating pump in the reverse order of removal. Ö7-8 Loosely install the cylinder base bolts. Remove the rear axle side collar and rear fork. Remove the cam chain guide.
Measure the driven face O. After operation, check all connecting points, fasteners, and lines for proper connection and installation. Float Level Gauge 5-9 Main Jet Float Valve Screw 5. Remove the eight left crankcase cover bolts and left crankcase cover. Cam Chain Guide Tighten the cylinder base bolts.
Screws 2-3 Right Side Skirt 2. Measure the drive belt width. Clean the oil seal groove with brake fluid. Ö9-13 After installation, fill the transmission case with the specified oil. Rear Brake Cable Clamp 9-4 9. Apply a thin coat of grease to the two ends of the armature shaft.