Spring preload adjusting ring shock absorber assembly page 3-15 5. Signaling system fuse electrical system. Loosen the bleed screw and push the brake caliper pistons into the brake caliper with your finger. Spring preload adjusting nut 2. Secure the final drive assembly in a vice. Lubricate all control cables and the 9.
Jet needle set Starter plunger set. Before measuring the front brake disc deflec- tion, turn the handlebar to the left or right to ensure that the front wheel is stationary. First edition, November 2001 All rights reserved. Disassembling the starter motor Disassembly the pats in the order listed. . This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale. Helmet holders page 3-14 10.
A repair manual comes with comprehensive details regarding technical data, diagrams, a complete list of car parts and pictures. Horn switch nal and Ground the jumper lead. Repair Manuals can come in handy especially when you have to do immediate repair. If the engine fails to start, release the start. Measure width flattened Plastigauge ® Ring-gear-to-thrust-washer clearance 0. The following noises may indicate a mechani- cal defect: a.
Valve spring free length intake and exhaust 44. Con- nance and lubrication chart should be sim- 1. If over tighten the middle driven pinion gear nut, replace the collapsible collar and adjust the backlash. Insert a thickness gauge between the end of the adjusting screw and the valve tip. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor dis- crepancies between your motorcycle and this manual. When this happens, and ultimately it will, you will have to replace them. Stand the motorcycle on a level surface.
Place the motorcycle on a suitable stand to ensure that the motorcycle is standing straight c. Starting circuit cutoff relay fuel pump relay 6. Stake the middle driven pinion gear shaft thread. Brake pad wear limit 0. Throttle grip page 6-13 7. Throttle cable: smoothly, have a Yamaha dealer check or Engine oil replace it.
Do not touch this area 1. Bearing damage during acceleration, deceleration, or sustained B. Place a container under the engine oil drain bolt. Turn the front wheel 90° so that the heavy spot is positioned as shown c. Pilot screw Main air jet Pilot air jet 1 Pilot air jet 2 Throttle stop screw set For assembly, reverse the disassembly procedure. Remove the ring gear bearing housing. Install the wheel axle pinch bolt.
Start the engine, warm it up for sever- al minutes, and then turn it off. After all of the bolts and nuts are fully loosened, and remove them. Tighten the throttle position sensor screws. Throttle cable free play Direction b is decreased. Cap bolt 8 Nm 0.
Stand the motorcycle on a level surface. Add the recommended brake fluid to the prop- er level. Starting circuit cutoff relay 5. Instead, have a Yamaha dealer 1. Measure the compressed Plastigauge ® width 1 on each crankshaft pin. Slide the handlebar grip over the left end of the handlebar.
Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. Just imagine how much you can save by doing simple repairs yourself. Checking and lubricating the brake and shift Removing and installing panels. Tachometer does not move as described or either of 2. With a pipe of the proper diameter positioned beneath the universal joint driven yoke as shown, press the bearing into the pipe. Left handlebar switches page 3-8 3.
Remove the bulb socket from the li- Do not pull the brake lever after the service the wheel. Main and ignition fuses Min. See below for a list of items that most of our manuals cover. Right handlebar switches page 3-9 6. Slide hammer bolt M8 : 90890-01085 Weight: 90890-01084. Direction b Headlight beam is lowered. Main axle runout limit 0.